Materials Center Leoben Forschung GmbH

Residual Stress Measurements

Residual stresses are crucial for the behavior and quality of materials and components. With our many years of experience and cutting-edge measurement technology, we can help you accurately determine, evaluate, and interpret residual stress conditions.

We offer a comprehensive range of residual stress measurement techniques — compliant with standards, highly precise, and tailored to your specific requirements.

Our services at a glance:

  • X-ray residual stress analysis (lab & mobile) – standards-compliant and accredited results (including on-site).

  • Residual stress measurements using electron microscopy – high-precision stress analysis in the micro range.

  • Cut-compliance method – determination of residual stress depth profiles at greater depths.

  • Raman spectroscopy – optical, non-contact stress analysis with micrometre resolution; ideal for thin films and composite materials.

Accredited Measurements According to ISO/IEC 17025

Residual stress measurements according to EN 15305 (X-ray diffraction / XRD)

Your benefit:

  • High measurement accuracy and reproducibility
  • International comparability of results
  • Non-destructive testing method for metallic materials
  • Standards-compliant calibration and defined test conditions
  • High data quality and process reliability

Applications:

  • Quality assurance in manufacturing and production
  • Process monitoring in heat treatment, welding, coating
  • Service life assessment and component optimisation
  • Use in aerospace, automotive, materials engineering, energy technology, and research

Our Services in Detail

X-ray Residual Stress Analysis (Lab & Mobile)

X-ray Residual Stress Analysis (Lab & Mobile)

  • X-ray determination of residual stresses, stress distributions, and depth profiles on components in the lab or directly at the customer’s site

  • Residual stress development in coating/substrate systems under changing temperatures

  • Determination of residual stress relaxation at elevated temperatures up to 900 °C

 


Cut compliance procedure

Cut-Compliance Method

Determination of residual stresses within the component volume, especially at greater depths.

Your benefits:

  • Determination of subsurface/depth stresses (mm–cm range)

  • Complements surface-based methods (e.g. X-ray)

  • Flexible use for various materials and component geometries

  • Validation of numerical stress analyses

Raman Spectroscopy

Raman Spectroscopy

Raman spectroscopy enables non-destructive analysis of the chemical composition and structure of materials with high spatial resolution. It provides valuable information on molecular bonds, stress states, and phase distributions that are critical for understanding materials science processes. Thanks to its versatility, the method is ideal for characterizing materials, thin films, and semiconductor structures in both research and industry.

Residual Stress Measurements Using Raman Spectroscopy

  • Extremely high spatial resolution (down to < 1 μm) – ideal for micro- and nanoscale structures
  • No electrical or mechanical contact required
  • Temperature range from –196 °C to 600 °C
  • Enables simultaneous determination of stresses and phases

 

 

Residual Stress Measurements Using Electron Microscopy

Residual Stress Measurements Using Electron Microscopy

  • Measurement of residual stresses and residual stress depth profiles in coatings with depth resolution down to 10 nm

  • Temperature-dependent residual stress measurements of microelectronic layers between –180 °C and +400 °C

  • 2D residual stress distributions in crystalline materials with accuracy in the range of a few tens of nanometres, including dislocation density analysis

  • Residual stress depth profiles on machined sheets, wires, and other surfaces

Residual Stress Measurements – Your Direct Contact

Competent contacts who understand your project — and ensure a successful outcome.

Dr. Stefan Marsoner Head of Services

Dr. Julien Magnien Service Solution Manager

Ing. Robert Peissl Service Solution Manager